Sabbin ci gaba a fasahar gogewa suna bawa masu aikin cibiyar injina damar yin aikin gogewa da sauran ayyukan injina a lokaci guda, ta haka rage lokutan zagayowar, inganta inganci, da kuma adana lokaci da kuɗi akan kammalawa ta intanet. Kayan aikin gogewa masu gogewa ana iya haɗa su cikin sauƙi cikin teburin juyawa ko tsarin riƙe kayan aiki na injin CNC.
Duk da cewa shagunan kwangiloli suna ƙara zaɓar waɗannan kayan aikin, akwai damuwa game da amfani da kayan gogewa a cibiyoyin injinan CNC masu tsada. Wannan batu galibi ya samo asali ne daga ra'ayin da aka saba da shi cewa "masu gogewa" (kamar takarda mai yashi) suna fitar da adadi mai yawa na ƙura da tarkace waɗanda za su iya toshe layukan sanyaya ko lalata hanyoyin zamiya ko bearings da aka fallasa. Waɗannan damuwar ba su da tushe.
“Waɗannan injunan suna da tsada sosai kuma suna da daidaito sosai,” in ji Janos Haraczi, shugaban Delta Machine Company, LLC. Kamfanin wani shagon injina ne wanda ya ƙware wajen samar da sassa masu rikitarwa, masu juriya daga titanium, nickel alloy, bakin ƙarfe, aluminum, robobi da sauran ƙarfe masu ban mamaki. “Ba zan yi wani abu da zai kawo cikas ga daidaito ko dorewar kayan aikin ba.”
Sau da yawa mutane suna kuskuren yarda cewa "abin da ke lalata" da "abin niƙa" abu ɗaya ne. Duk da haka, dole ne a bambanta tsakanin kayan aikin gogewa da kayan aikin gogewa da ake amfani da su don cire kayan da ba su da kyau. Kayan aikin ƙarewa ba sa samar da kusan ƙwayoyin gogewa yayin amfani, kuma adadin ƙwayoyin gogewa da aka samar daidai yake da adadin ƙwayoyin ƙarfe, ƙurar niƙa, da lalacewar kayan aiki da aka samar yayin aikin injin.
Ko da lokacin da aka samar da ƙananan ƙwayoyin cuta masu laushi, buƙatun tacewa don kayan aikin gogewa suna kama da na injina. Jeff Brooks na Filtra Systems ya ce duk wani ƙwayar cuta ana iya cire shi cikin sauƙi ta amfani da jaka mai araha ko tsarin tace harsashi. Filtra Systems kamfani ne da ya ƙware a tsarin tacewa na masana'antu, gami da tacewa mai sanyaya na'urorin CNC.
Tim Urano, manajan inganci na Wolfram Manufacturing, ya ce duk wani ƙarin kuɗin tacewa da ke da alaƙa da amfani da kayan aikin gogewa yana da ƙarancin yawa har "ba su da daraja a yi la'akari da su, tunda tsarin tacewa da kansa ana tsammanin zai cire barbashi daga abin sanyaya da aka samar yayin aikin injin."
Tsawon shekaru takwas da suka gabata, Wolfram Manufacturing ta haɗa Flex-Hone cikin dukkan injunan CNC ɗinta don cire ramuka da kuma kammala saman. Flex-Hone, daga Brush Research Manufacturing (BRM) da ke Los Angeles, yana da ƙananan beads masu gogewa waɗanda aka haɗa su har abada a cikin zare masu sassauƙa, wanda hakan ya sa ya zama kayan aiki mai sassauƙa, mai araha don shirya saman mai rikitarwa, cirewa, da kuma daidaita gefen.
Cire burrs da gefuna masu kaifi daga ramukan da aka haƙa da sauran wurare masu wahalar isa kamar su yankewa, ramuka, ramuka ko ramukan ciki yana da mahimmanci. Cire burrs mara cikakke na iya haifar da toshewa ko hayaniya a cikin mahimman hanyoyin ruwa, mai da iskar gas.
"A wani ɓangare, za mu iya amfani da girman Flex-Hones guda biyu ko uku daban-daban dangane da adadin mahadar tashoshin jiragen ruwa da girman ramuka," in ji Urano.
An ƙara Flex-Hones a cikin teburin kayan aiki kuma ana amfani da shi kowace rana, sau da yawa sau da yawa a cikin awa ɗaya, akan wasu sassan shagon da aka fi sani.
"Yawan gogewar da ke fitowa daga Flex-Hone ba shi da yawa idan aka kwatanta da sauran ƙwayoyin da ke ƙarewa a cikin ruwan sanyi," in ji Urano.
Har ma da kayan aikin yankewa kamar su injinan rage zafi da injin niƙa na ƙarshe suna samar da guntu waɗanda ke buƙatar a tace su daga cikin na'urar sanyaya iska, in ji Eric Sun, wanda ya kafa Orange Vise a Orange County, California.
"Wasu shagunan injina na iya cewa, 'Ba na amfani da goge-goge a cikin aikina, don haka injina ba su da barbashi kwata-kwata.' Amma hakan ba gaskiya ba ne. Ko da kayan aikin yankewa suna lalacewa, kuma carbide na iya fashewa ya ƙare a cikin ruwan sanyi," in ji Mr. Sun.
Duk da cewa Orange Vise kamfani ne mai ƙera kwangila, kamfanin galibi yana yin abubuwan da ba su dace ba da kuma sassa masu sauƙin canzawa ga injunan CNC, waɗanda suka haɗa da aluminum, ƙarfe, da ƙarfe mai siminti. Kamfanin yana da cibiyoyin injina guda huɗu na Mori Seiki NHX4000 masu saurin gudu da kuma cibiyoyin injina guda biyu a tsaye.
A cewar Mr. Sun, ana yin abubuwa da yawa da ƙarfe mai kauri wanda aka yi da wani abu mai tauri. Domin cimma sakamako iri ɗaya da wani abu mai tauri, Orange Vise ya yi amfani da goga mai kaifi na NamPower daga Brush Research.
An yi goga na NamPower Abrasive Disc daga zare masu laushi na nailan waɗanda aka haɗa su da goyon bayan thermoplastic mai ƙarfi da fiber kuma haɗin kai ne na musamman na goge-goge na yumbu da silicon carbide. Zare-goge suna aiki kamar fayiloli masu sassauƙa, suna bin ƙa'idodin ɓangaren, tsaftacewa da fesa gefuna da saman, suna tabbatar da cire burr mafi girma da kuma kammala saman mai santsi. Sauran aikace-aikacen da aka saba amfani da su sun haɗa da laushin gefen, tsaftace sassa da cire tsatsa.
Domin yin ayyukan kammala saman, tsarin loda kayan aikin kowane kayan aikin injin CNC yana da buroshin nailan masu gogewa. Duk da cewa yana amfani da hatsi masu gogewa, Farfesa Sun ya ce buroshin NamPower "wani nau'in gogewa ne daban" domin a zahiri yana "kaifi kansa." Tsarinsa na layi yana kiyaye sabbin barbashi masu kaifi masu kaifi a koyaushe suna hulɗa da saman aikin kuma a hankali yana lalacewa, yana bayyana sabbin barbashi masu yankewa.
"Muna amfani da goge-goge na nailan na NamPower kowace rana tsawon shekaru shida yanzu. A wannan lokacin, ba mu taɓa samun wata matsala da barbashi ko yashi da ke shiga saman abubuwa masu mahimmanci ba," in ji Mista Sun. "A cikin ƙwarewarmu, ko da ƙananan adadin yashi ba sa haifar da wata matsala."
Abubuwan da ake amfani da su wajen niƙa, yin ado, yin laƙa, yin ado da kuma gogewa. Misalai sun haɗa da garnet, carborundum, corundum, silicon carbide, cubic boron nitride da lu'u-lu'u a cikin girman ƙwayoyin cuta daban-daban.
Wani abu mai siffa ta ƙarfe kuma ya ƙunshi abubuwa biyu ko fiye na sinadarai, aƙalla ɗaya daga cikinsu ƙarfe ne.
Wani yanki mai kama da zare wanda ke samuwa a gefen kayan aiki yayin aikin ƙera. Yawanci yana da kaifi. Ana iya cire shi ta hanyar fayilolin hannu, ƙafafun niƙa ko bel, ƙafafun waya, goge-goge, jetting na ruwa, ko wasu hanyoyi.
Ana amfani da fil masu tauri don tallafawa ƙarshen ɗaya ko duka biyun kayan aikin yayin aikin injin. Ana saka tsakiyar a cikin ramin da aka haƙa a ƙarshen kayan aikin. Ana kiran cibiyar da ke juyawa da kayan aikin "cibiyar rayuwa" kuma cibiyar da ba ta juyawa da kayan aikin ana kiranta "cibiyar matattu."
Mai sarrafawa wanda aka ƙera musamman don amfani da kayan aikin injin don ƙirƙirar ko gyara sassa. Tsarin CNC da aka tsara yana kunna tsarin servo na injin da injin juyawa kuma yana sarrafa ayyukan injina daban-daban. Duba DNC (sarrafa lambobi kai tsaye); CNC (sarrafa lambobi na kwamfuta).
Ruwa ne da ke rage hauhawar zafin jiki a wurin aiki/aiki yayin injina. Yawanci a cikin nau'in ruwa, kamar gaurayen sinadarai masu narkewa ko na sinadarai (semi-synthetic, roba), amma kuma yana iya zama iska mai matsewa ko wasu iskar gas. Saboda ruwa yana da ikon shan zafi mai yawa, ana amfani da shi sosai a matsayin mai ɗaukar ruwa da ruwa daban-daban na aikin ƙarfe. Rabon ruwa da ruwan aikin ƙarfe ya bambanta dangane da aikin injina. Duba ruwan yankewa; ruwan yankewa mai narkewa; ruwan yankewa mai narkewa; ruwan yankewa mai narkewa.
Amfani da kayan aiki da hannu mai ƙananan haƙora da yawa don zagaye kusurwoyi masu kaifi da kuma fitowa, da kuma cire burrs da nicks. Kodayake yawanci ana yin fayil da hannu, ana iya amfani da shi azaman matsakaiciyar mataki yayin sarrafa ƙananan rukuni ko sassa na musamman ta amfani da fayil ɗin wutar lantarki ko saw na contour band tare da haɗin fayil na musamman.
Ayyukan injina waɗanda ake cire kayan aiki daga wurin aiki ta hanyar amfani da ƙafafun niƙa, duwatsu, bel ɗin abrasive, manne mai abrasive, faifan abrasive, abrasives, slurries, da sauransu. Injin yana ɗaukar nau'ikan abubuwa da yawa: niƙa saman (ƙirƙirar saman lebur da/ko murabba'i); niƙa silinda (na silinda da mazugi na waje, fillets, ɓoyayyun ramuka, da sauransu); niƙa mara tsakiya; yin chamfering; niƙa zare da siffa; kaifi kayan aiki; niƙa bazuwar; lapping da gogewa (niƙa da grit mai kyau don ƙirƙirar saman mai santsi sosai); yin kyau; da niƙa diski.
Injinan CNC waɗanda za su iya yin haƙowa, sake gyarawa, tapping, niƙawa, da kuma ban sha'awa. Yawanci suna da na'urar canza kayan aiki ta atomatik. Duba na'urar canza kayan aiki ta atomatik.
Girman kayan aikin na iya samun mafi ƙarancin bambanci da mafi girma daga ƙa'idodin da aka kafa, yayin da yake kasancewa abin karɓa.
Ana ɗaure kayan aikin a cikin wani maƙalli, wanda aka ɗora a kan farantin fuska ko kuma aka sanya shi tsakanin cibiyoyi. Yayin da kayan aikin ke juyawa, ana sanya kayan aiki (yawanci kayan aiki mai maki ɗaya) a gefen, ƙarshen, ko saman kayan aikin. Nau'ikan kayan aikin sun haɗa da: juyawa madaidaiciya (yanka kewaye da kewayen kayan aikin); juyawa mai taper (siffanta mazugi); juyawa mataki (juya sassan diamita daban-daban akan kayan aikin iri ɗaya); chamfering (beveling gefu ko kafada); fuskantar (gyara a ƙarshen); zare (yawanci na waje, amma yana iya zama na ciki); roughing (babban cire ƙarfe); da ƙarewa (yanka haske na ƙarshe). Ana iya yin sa akan lathes, cibiyoyin juyawa, lathes chuck, lathes atomatik, da injuna makamantan su.
Lokacin Saƙo: Mayu-26-2025